There has been a lot of activity since I was last staying up with events on this thread - all good stuff, even the teething problems. I sincerely apologize to everyone here for being off the reservation. I am currently in the high Colorado mountains and clinging to a one-bar signal that literally blows away when the wind moves. I will be back on reliable internet Monday and will thoroughly flesh out the points below.
I have not been idle...Wade and I have been talking regularly about:
(1) plans to finish the production run of 8 gen headers and sell from stock without waiting for 15 deposited orders. Wade is considering this.
(2) modifying his jigs to move cylinder #1 primary 1/4” to the right, as there is slight interference with the center stand at the bottom of its arc. This occurs on my bike and the 8 gen w prototype headers, perhaps others?
(3) gearing up further to do another run of 5/6 gen headers.
On 5 and 6 gens cylinder 4 (front right) clearance with the inner half ‘chin’ cowl is a problem. The TBR headers get very very close at this point, and our production headers touch the chin cowl. Here are the TBR installed on a 5 gen:
On my 5 gen heating the chin cowl with a heat gun and flexing it forward where the headers touch provided enough clearance to avoid melting plastic. The blue tape is how I marked the area to heat and flex:
I just found out this internet connection can’t handle full res photos, so I’ll reduce the image sizes and insert then into this post as an edit later today.
More to follow.