number9 Posted March 8, 2016 Share Posted March 8, 2016 I was a bit ham-fisted and managed to break the wires on the VFR's rear brake light. How do I get the pins out of the connector so that I can re-solder them? Naturally, the wires broke off flush with the connector, so I can't solder them the way they are now. I tried pushing them through with a pick and pulling them through with pliers, but neither seemed to work and I didnt' want to ruin the connector. This brake light is always on, so I can't get the bike inspected while it's FUBAR. Link to comment Share on other sites More sharing options...
Member Contributer Conedodger Posted March 8, 2016 Member Contributer Share Posted March 8, 2016 From the front of the harness plug, you should be able to slide a very thin jewelers screwdriver or something similar between the plug and the spade connector and release the locking tab. Then you should be able to pull the connector out from the back. Link to comment Share on other sites More sharing options...
Member Contributer MadScientist Posted March 8, 2016 Member Contributer Share Posted March 8, 2016 I've found this tool to be indispensable in removing many different pins from their respective connectors: http://www.amazon.com/Lisle-56500-Terminal-Tool/dp/B0009OR906/ref=sr_1_3?ie=UTF8&qid=1457468877 One issue you will probably discover is that the terminals are crimp type. You can wing it with a pliers and some solder but the correct crimping tool is kind of expensive. This is the connector kit required: http://www.cycleterminal.com/honda-tail-light-connector.html Link to comment Share on other sites More sharing options...
Member Contributer Cogswell Posted March 9, 2016 Member Contributer Share Posted March 9, 2016 Short of having a dedicated tool, dental tools can also be used. They're useful for other jobs as well. In particular I've used them to straighten radiator fins. They can be had on Amazon, ebay and some surplus stores have them. http://www.amazon.com/SE-DD312-12-Piece-Stainless-Double-Sided/dp/B000SVRSRY/ref=sr_1_1?s=industrial&ie=UTF8&qid=1457493559&sr=1-1&keywords=dental+tools Link to comment Share on other sites More sharing options...
number9 Posted March 11, 2016 Author Share Posted March 11, 2016 From the front of the harness plug, you should be able to slide a very thin jewelers screwdriver or something similar between the plug and the spade connector and release the locking tab. Then you should be able to pull the connector out from the back. So I bought this Lisle kit and I'm still struggling to get the damn connectors out. Link to comment Share on other sites More sharing options...
Member Contributer Mikey Posted March 11, 2016 Member Contributer Share Posted March 11, 2016 Those connectors can be a pisser even with the right tool. Patience will go a long way here. Man, I sound like Yoda. Link to comment Share on other sites More sharing options...
number9 Posted March 11, 2016 Author Share Posted March 11, 2016 Those connectors can be a pisser even with the right tool. Patience will go a long way here. Man, I sound like Yoda. Is the locking pin on the top and bottom of each terminal, or the sides? Link to comment Share on other sites More sharing options...
Member Contributer Mikey Posted March 11, 2016 Member Contributer Share Posted March 11, 2016 My VFR is still under winter storage so it will be difficult for me to check. If you look close enough into the connector you should be able to see where the tabs are that hold the pin in the connector. Link to comment Share on other sites More sharing options...
Member Contributer Rectaltronics Posted March 11, 2016 Member Contributer Share Posted March 11, 2016 Short of having a dedicated tool, dental tools can also be used. They're useful for other jobs as well. In particular I've used them to straighten radiator fins. They can be had on Amazon, ebay and some surplus stores have them. http://www.amazon.com/SE-DD312-12-Piece-Stainless-Double-Sided/dp/B000SVRSRY/ref=sr_1_1?s=industrial&ie=UTF8&qid=1457493559&sr=1-1&keywords=dental+tools Or if you know of a dentist retiring soon, just ask for dibs on the tools. Most of the time they end up at the curb on bulk pick-up day. Link to comment Share on other sites More sharing options...
Member Contributer Switchblade Posted March 12, 2016 Member Contributer Share Posted March 12, 2016 Those connectors can be a pisser even with the right tool. Patience will go a long way here. Man, I sound like Yoda. Is the locking pin on the top and bottom of each terminal, or the sides? Try this . Link to comment Share on other sites More sharing options...
Member Contributer Cogswell Posted March 12, 2016 Member Contributer Share Posted March 12, 2016 Good video. The last time I ordered from Tightwad, I had him send me some spare connectors and spades for times when the tab breaks off and needs to be replaced. Link to comment Share on other sites More sharing options...
Member Contributer Switchblade Posted March 12, 2016 Member Contributer Share Posted March 12, 2016 Good video. The last time I ordered from Tightwad, I had him send me some spare connectors and spades for times when the tab breaks off and needs to be replaced. +2 one broke . Link to comment Share on other sites More sharing options...
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