So, I finally got a little more done on the bike! I assembled the second fork and it went together well, and it works a lot better than it did before... the only thing I did differently during assembly was to hold the fork upright when I tightened the bottom bolt with my impact gun, where last time I held it horizontally. :fing02: Any way, it works now, so... on the bike it goes!
Used the old bearing races to tap in the new ones, I had planned to borrow the special tool from the local Honda dealer, but they didn't have the one I needed.
Got the lower triple in:
Checked my clearances to the frame on either side; the triple was hitting the frame before I modified the stop with a pair of screws, looks like they worked out pretty well! I retained a lot of the steering travel, and the triple doesn't hit the frame.
Right side:
Left side:
Upper triple is in, with the right leg:
Used a VTEC top bridge nut & steering plug, and you can see the Yoshimura F3 billet clip on there:
My son helped me tap out the holes for the rotor bolts(dirty in the first place, plus glass bead leftovers):
Then I bolted the rotors on that I painted a while back, and threw the wheel up on the lift as well as installed the other fork leg:
I'm digging the black on white! :biggrin:
If you didn't notice in those pics, there is a custom fork brace in there that Jamie Daugherty designed and had another guy machine for me, it's made to bolt on the 1000R forks and hold a 750F fender! Yay!! I'm not liking the rough machine finish, so I will be sanding and polishing that piece at some point, it's too nice to paint black, but looks rough as-is.
I spent an evening with my regulator-rectifier/fuel pump bracket, and this turned out real nice. I am going to try out the gravity feed fuel setup, so I got rid of the pump for now, removed the R/R, and degreased the whole plastic bracket. It cleaned up really well, and looks like new now! Here it is with the R/R back on(the bolts were wire wheeled before reassembly):
Another little success story here is the shock linkage. Man, was that thing dirty! It had a layer of grime like you wouldn't believe... and the linkage arms(I like to call them drumsticks :rolleyes:) were pretty rusty. Another can of degreaser, a little glass bead blasting, and a spritz of paint later - much better!
Installed:
Other side:
In that pic you can see the foam I filled the swingarm with, it's just the stuff that comes in the can "Great Stuff" it's called.
I put the cush rubbers back in the F2 wheel, slipped on the specially machined hub, and then, finally, after much ado, I have a rolling chassis!!
Seeing that got me motivated to install the brand new upper fairing stay that I bought 2 years ago, it was damaged during shipping & so I had to spend about 45 minutes with various tools to get it just right again, but it's about perfect now.
Then I just had to throw the new headlight in to see how it would look, I think it's going to be pretty badass!! :fing02:
Any thoughts, opinions, comments/questions/concerns are welcome! :fing02: