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Diy Givi Panniers


Jcb121

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Hey, I've kitted my bike out with the givi racks but I'm going away and plan to have everything under lock and key!

So designing boxes is quite easy but attaching them to givi stuff is harder. So after measuring my rack, I hit autocad.

99e0cfef1bc0196180d1480ffeb3de1d.jpg

And the tool paths

48c62f9e61c1bbeda1987a89ba0a9352.jpg

I have a baby CNC so cut little and quick-ish...

ab94cb2a292567d22fde5069daca48ec.jpg

And out

24d1c02b688274b1884cacc954dfc254.jpg

c638d0345a0220ea582a8598e1963ffa.jpg

Testing it on the rack:

0a19032e843b6fd82a08711347ce456b.jpg

c0d06a4d8f356b87baac4a38d95c9391.jpg

Fits really nice! Now to make 3 more!

I've no idea how to mount to the givi locking mech, so I was going to use U bolts. They're likely more secure anyway.

Ta for reading, next issue will be tomorrow!

Sent from my LG-D855 using Tapatalk

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So I think I'll ditch that thingmabob and keep it simple. I took all the givi attachments off the rack and 16mm u- bolt for straight onto it.

b7a83317e8c0d8d3913e141e9c164177.jpg

7ab20e44f5b00ed84400675cba7bab6e.jpg

Now that I had those bolts sticking out, I mounted a load of paper onto them. Taped more paper to it and used a sharpie to mark out areas. Sitting on the pillion seat, I worked out the furthest forward the rack could come and the lowest. It ended up looking like this:

938725ba20918d00f7ee25b88790818a.jpg

So if you're having bespoke panniers made, I recommend 280mm tall by 550mm long maximums.

I think 280mm wide is the maximum. But I'm sure people on here have gone wider,

I've ordered some nice latches, a metal bender and tin snips. I'm going away next week so this has to be quick and well done!

Sent from my LG-D855 using Tapatalk

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Hey, I've kitted my bike out with the givi racks but I'm going away and plan to have everything under lock and key!

So designing boxes is quite easy but attaching them to givi stuff is harder. So after measuring my rack, I hit autocad.

99e0cfef1bc0196180d1480ffeb3de1d.jpg

And the tool paths

48c62f9e61c1bbeda1987a89ba0a9352.jpg

I have a baby CNC so cut little and quick-ish...

ab94cb2a292567d22fde5069daca48ec.jpg

And out

24d1c02b688274b1884cacc954dfc254.jpg

c638d0345a0220ea582a8598e1963ffa.jpg

Testing it on the rack:

0a19032e843b6fd82a08711347ce456b.jpg

c0d06a4d8f356b87baac4a38d95c9391.jpg

Fits really nice! Now to make 3 more!

I've no idea how to mount to the givi locking mech, so I was going to use U bolts. They're likely more secure anyway.

Ta for reading, next issue will be tomorrow!

Sent from my LG-D855 using Tapatalk

Which CNC do you have? Can I come over? LOL...

A friend and I keep threatening to get together and buy a SIEG KX3 (which would, sadly, have to reside in my garage), but it's still a big wad of dough.

As for the panniers, well, it may make a good project, but one of the benefits of removable luggage is that you can quickly and easily remove it, so I'm not sure why you wouldn't just buy a set of GiVis to go on your GiVi rack. Not to mention the fact that unless you're a proper designer, you might end up with the metal equivalent of Corbin Beetle Bags... :unsure:

(But can I still come over? :cool:)

Ciao,

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I won't really be going anywhere without the cases as I'll be living out of them!

The CNC was designed and made by myself and I do class myself as a proper designer....

You can come over, I am trying to sell the machine to fund my travels.

The givi stuff isn't really big enough for what I want them for and they're expensive, though I've likely spent not far off.

Sent from my LG-D855 using Tapatalk

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So I have some 1.5mm laying about ( would be used for the CNC normally), I decided to have a little practice making a lid.

4650be3361b9c7dfbe4c0a898b707780.jpg

I just need to get hold of my dad's grinder and give it a once over. I'm going to use some ALU brazing sticks for the corners.

That took me about 30 minutes to make, using tin snips and a cheap bender.

As is, its strong enough to bold my 90kg weight also.

Sent from my LG-D855 using Tapatalk

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