Hi all,
I've seen a few posts on 5th and 6th Gen overheats, but haven't seen the "Eureka" solution. I've done some tests on my 2010 800, and I can't see which part of the cooling system is not functioning. My problem is on warm days (over 27 Celcius), if the engine temp reaches high 80s (C) it will quickly climb to 106, fan comes on, temp will not drop below 100, and steadily gets hotter whether idling or riding in traffic. (I've shut it down after 115, have a rest for 30 mins, before continuing). Highway speeds will hold it at around 104 to 100.
Overflow level is fine, changed coolant (used both drain plugs), burped and check levels again, all OK.
After the coolant change, testing in the garage, ambient temp is 27 Celcius:
Start bike from dead cold (Engine temp "--")
Hold revs at about 2000.
Watch temp climb, thermostat opens at 80, both radiators have warm water flow.
Temp drops to 76, then climbs steadily.
Allow to idle, 1250 RPM.
Temp continues to rise steadily to 106, fan comes on. (About 15 minutes from thermostat open)
Temp drops to 96 (about 5 minutes), fan stops.
Temp rises to 106, fan comes on, drops to 96 (about 10 minutes), fan stops.
This cycle heating/fan/cooling cycle continues with the time it takes the temperature to drop extending until it just will not drop and climbs to 115+.
This cycle is the same on the highway, or in traffic. "Normal" riding temp when it can control itself, is 86 deg C.
Sorry about the long waffle, but I just really want an answer, I cant enjoy my ride when I'm constantly looking at the temperature gauge.