The past week has been frustrating. Parts I need still haven't come in, and everything I do seems to take longer than expected. Oh well, I've just got to keep plugging along. Here's what's new:
I figured out where the gauges needed to go, grabbed some sheet aluminum, layed out a design, and cut away:
gauge_brackets_just_cut.jpg
Brought them back to the house, drilled the top tree, painted everything, and bolted them up:
gauge_brackets_mounted.jpg
I so badly wanted to have a shot with everything in place, all lit up, but the wiring is insane and I couldn't get it done tonight. I have so many wires going to so many places, it's really hard to keep track of everything -- it's like a jigsaw puzzle figuring out what has to go where and how it all fits together cleanly & properly. A few more hours tomorrow and I should have it done. Wondering what those little holes in the left bracket are for yet?
Now for everybody that was wondering how it was going to be done...
finished_pulley.jpg
flanges_inside_view.jpg
I had to get the pulleys hard anodized first. Machining the stainless flanges came next, and they were then heated significantly & dropped on the pulleys. I allowed them to slowly cool back to room temp and shrink onto the pulley, into the machined groove -- they are going nowhere fast. The 20º inside angle is per Gates and should allow smooth tracking even if the pulleys are out of alignment slightly.
Finally, I'll post up some pics of the completed exhaust and O2 sensor.
O2_hidden_wires.jpg
Hey, where are the wires? There's actually a huge connector hidden behind the foot guard and I was able to thread the rest of the wire through an existing hole in the engine block.
exhaust_shot.jpg
You have no idea how badly I want to hear this thing roar. It's so close, yet so far away. I still need the radiator bracket machined, I need to make the idler, the intake and upper bracket need to be welded, the intake connector tubing needs to be completed, I've got to remount the coils, yadda yadda yadda, hopefully it won't be too much longer... :blink: