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RLoibl

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Posts posted by RLoibl

  1. On 2/22/2024 at 5:43 PM, BusyLittleShop said:

    Understanding how an air box works and the reasons why a stock box is a safer bet...

     

    If you have ever had the gas tank off your late-model sportbike, you
    will notice that the front of the fuel tank doesn’t hold fuel; it
    holds an airbox. In the old days, when you bought a new bike, it had
    an air-filter case attached to feed the carburetors or the
    fuel-injection intakes. All the sharp, young guys would immediately
    rip off the filter case and replace it with four sock filters. Reduced
    airflow resistance. Much better performance.

    One day in the late 1980s, they began to rip off the airboxes of their
    new bikes and their engines fell on their faces. They lost a bunch of
    performance. “This can’t be happening! Putting on sock filters always
    worked before.” But it turns out the industry found a way to boost
    performance by making what is known as a resonant airbox.

    We have all in an idle moment blown across the mouth of a beer bottle
    and heard the "whoooo" of the bottle resonance. As air goes across the
    mouth of the bottle, it creates a low pressure, which causes air to
    flow up. That deflects the air away from the mouth of the bottle. Then
    the air goes back in, the airflow from your mouth goes back across,
    and the cycle repeats, rapidly fluttering and producing that deep
    tone. The compressible air in the bottle is acting as a spring, and
    the slug of air in the neck of the bottle is the mass that vibrates
    against that spring.

    This intake airbox from a fuel injected Honda is just a glorified beer
    bottle. Instead of the engine blowing across the mouth of it, its four
    throttle bodies are sucking from the box, pulling its pressure down.
    Air rushes in through the ducts in the fairing to fill up that low
    pressure. The next cylinder sucks the bottle pressure down and more
    air rushes in and restores the pressure. If the volume of the box and
    the mass of the air in the intake pipes are correctly chosen, the box
    will hum like the beer bottle.

    The trick is to get your engine to draw air from the box when the
    pressure is up and then the box refills when the pressure is down. And
    that is why ripping the airboxes off and putting on old-time sock
    filters resulted in a reduction in performance. In a specific zone of
    rpm, a resonant airbox can boost your engine’s torque by 10 percent.
    That’s worth having!


    My friend Stephen called long distance from England because he just
    installed a $900.00 HRC air box on his RC45 and saw 120HP on the
    dyno... mmmmm... together we wondered if the stock box be modified???

    gallery_3131_51_178065.jpg


    We found that stock RC45 throttle bodies are 46mm but the air box was
    restricted to 40mm... no problem... I'll bore the air box out to 47mm
    on the milling machine...
    gallery_3131_51_12643.jpg


    I drew up plans for 47mm bell mouth based on the stock 40mm bell
    mouths and purchased a block of black Delrin...
    gallery_3131_51_61101.jpg


    I'm not happy doing repetitious work but I labored long hours to
    machine 4 each bell mouths with my best accuracy...
    gallery_3131_51_60103.jpg


    Don't you love when a plan comes together especially if it turns out
    perfect???
    gallery_3131_51_73307.jpg


    Now I had an unrestricted air box with my own 47mm bell mouths... it
    was the best I could do to replicate HRC $900.00 air box... not to
    mention I wanted to keep  my home made K&N filter...
    gallery_3131_51_44329.jpg


    Time to put the Mod to the test on the dyno... this is Dave at Chandelle
    Motorsports...
    gallery_3131_51_181600.jpg


    No joy... I lost 1.8HP on the dyno... so bigger is not better in this
    case... a whole week worth of work shot down in flames... it seems
    Honda got the intake velocity right for a stock  pipe after all... air
    boxes are like tuned instruments... alter the holes and the tune
    just makes sour notes and power suffers...
    gallery_3131_51_28985.jpg

    Mr.RC45 fueling is not the problem... my air box will remain stock
    because our air box works like a finely tuned instrument... any wild
    ass guess mod disrupts this highly engineered resonant to where to
    you're producing nothing but sour notes... The airbox inlet tubes, or
    “horns”, are specifically designed to provide a resonance that can
    increase the total airflow by up to 10-15%. Second guessing these can
    cause the engine to loose power and increase the intake noise as in my
    case...
    3MfK43U.jpg

    RC45's stock intake horns are there for homologation purposes only and
    do not directly feed into the airbox only the HRC intakes feed ram air
    into the airbox...
    IMG_0372.JPG
    #18Crated007.JPG

     

     

  2. Hey sports fans, dont know if this topic has been discussed yet, or how I found out if it has....😖😖😖. Looking to buy a K&N air filter, is there any DIY mods to the air box that will improve airflow?

    Thanks, Ron

  3. On 10/9/2023 at 7:02 PM, bmart said:

    Seems like it. I sure hope so! 

     

    Just in from the garage from finishing the PAIR delete job. It was interesting. I didn't have anything to plug the inside or outside of the airbox, so I put the short hose back on and had something to plug the hose. It seemed to run okay in the driveway. Testing tomorrow to get an inspection for registration renewal. It should also turn 30k on the ride. 

     

    20231009_165820.thumb.jpg.45b4c37973ddd4dfaa39263abeb61ee5.jpg

     

    20231009_170553.thumb.jpg.978b8d5a4555a7e6c0a32d1864709446.jpg

     

    20231009_165833.thumb.jpg.afadcb725a1d10df396fa8f9b0aea850.jpg

     

    Can one of you explain what a PAIR is? Been out of the ride for some time, and bought a 8th gen in May......

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