
Hi folks!
This is a "questions" thread hoping to convert itself to "check this out", let's see if that will happen.
I'm swaping to a USD fork and since I may not go the RC51 route (that is scouted by Safe-T and others), I want to run some things buy you guys.
Let's say I use a GSX1000 fork - what are the things to consider?
1) need triple clamps and steering stem that fits - no problem, RC51/929/954 works
2) Front wheel,
2a) one that looks something like my Marchesini 5 spoke Duc rear
2b) One that fits the GSX fork in Honda triples (rotor size, wheel axle diameter, distance between forks at wheel axle)
I was in a domestic war zone last night(3 kids with colds) and couldn't look up rotor diameters for GSX1000 (320mm I think) and rotor diameters for possible swap options.
3) Calipers - GSX original
4) Break master - f4/f4i/RC50 etc depending on the style I choose at the bars
What more info do I need to be able to choose a wheel/fork combo?
Here is a table of interesting numbers: (not just to copy/paste a spread sheet, believe me)
Model??.?FL (mm)??..RD(mm)??..WAD(mm)??..Comp.???..?DBF c-c (mm)
VFR????.?. 774????..?-?????.??.?????...?.?No????.??.....?
RC51
00-01?????742????.320????....22????.per definition??????214
02-04????.???????.???????.???????????..No???..???.?
CBR
929 00-01???724????..???????..25???...per definition??????.214
954 02-05???724????..???????..25????.per definition??????.214
GSXR 750
88-95??????730????310?????...20??????????.????..??..214
96-99????..?.730????320??????25?????????.Yes??..???214
GSXR 1000
01-02????.?725????.320??????25(?)????????Yes?????...214
03-04 ?????.????..?.300??????..????????.??..Yes???.??.214
GSXR 1100
90-94???..750-770????????..????..?????????????? ???..214
95-98..???750-770????????..????..?????????????? ???..214
TLR 1000????.??????.?.??????.?25????????..No??? ?..??.214
Ducati .
748/916-998??.??????..320??? ??..25???????..No????? ???
FL = Fork length fully extended
RD = Rotor Diameter
WAD = Wheel Axle Diameter
Comp? = compatible with RC51/929/954 steering heads
DBF c-c = Distance Between Forks center to center
OK, finally some progress.
These are the forks that is going on the bike: GSXR1000 -01?s
They will be mounted too low for above the top triple mount of the bars so I?m looking in to Cycle Cat 929/Duc risers (thanks for the tip Busy!). The 6 pot calipers looks promising (although not radials...)
As I mentioned before, it seems that when I compare 5:th gen owners comments to my own experience there are some differences.
It seems even more cramped! To fit a USD fork in 929 triples takes all the room that is there ? and then some, I will have to cut some fairing edges off.
The rubbing of oil cooler hoses against the lower triple, that all USD modders talk about, is there of course.
I have a 929 lower triple but since I have had a RC51 lower in my hand and know what they are like, I can tell that an RC51 lower wouldn?t help. It doesn?t lower the grip on the forks enough for the hoses to go free. I needed another approach.
I noted that, if the hoses from the oil cooler had been pointed more outward, or the cooler had been mounted slightly more forward it would not rub.
So I combined those two:

The wood is a hardwood, otherwise the edges of the cooler would cut into the wood and the wood would destroy the wafer metal that is between the oil passages in the cooler.
This is how much i bent it
And this is the result.
In place:
Since Blue Viffer is so impatient
I have a Marchesini 5-spoke Duc front wheel on its way. The theory is that since they use the same axle diameter as the GSXR wheel it will fit with only new spacers made. Let's see if that holds true also in practice. It will also match the 5-spoke Marchesini rear I have (nearly) fitted (go to the "Rearly Central" topic in the mods dept, if you're interested. More info there soon. ((btw why is this thread in "maintenance" now? It's pretty XXXX far from maintenance...))
I have a cracked GSX front fender laying around and I'm thinking of making a glass fiber or carbon copy of it. However if spring comes too soon for yet another project (is that possible?) I have a friend that wants to sell me an un-cracked one, but I need to save as much money as possible for the Cycle Cat risers.
Stay tuned!
In the next chapter a Marchesini front will be fitted and rotor options discussed.
The color of those GSX calipers were rather terrible imo.
I felt I had to do something about it (and the front wheel or risers aren't here yet) so this is what I did. I went for gold(ish) as the GSX fork is gold/yellow. The original yellow GSX and the old VFR is there as reference.
What do you think?
GSXR1000 caliper repaint
A burst of activity when some packages arrived resulted in this:
The front wheel is in place and I can measure how much offset I need on the rotors. I need 10.5 mm and that means Duc R-rotors. Safe-T has said so all along, but I wanted to make sure. They are ordered and on their way.
What I may ad that hasn't already been clear is that VFR rotors won't fit since the inner diameter is to small for the Duc wheel.
The front ride height as it stands now (no sag measured) is EXACTLY what Stockie has!
PICT1289b.jpg
The GSX-R fender is up for a paint job. It was dead black when I got it and is now in the process of turning red with a black center stripe. The original black was too boring and I happened to have some BMW "black saphire" paint sitting around. In the pic you can see the BMW black in the middle and just primer on the sides. It is not as sparkling as it looks in the pic, it just has some depth. The black stripe will be approx 2" wide - I think. Let's see how it turns out.
PICT1293a.jpg
CycleCat risers for a 954. I decided on these since they will mount under the top triple and still give me the bar height (relative to the top triple) that I had when I used VTR bars on the original forks.
The height is good, but the risers hit the instruments if I turn to the stop.
I turned some mounting rubber thingies around to move the instruments a bit more forward but it wasn't quite enough. I don't need much more space, but some. I'll figure something out.
Cycle Cat risers
Sorry for making you turn your heads, but I don't have time to fix that now
Edit: HS made me fix it (I think...)
As you all know by now, you need the front fender of the fork donor bike (or compatible). As I mentioned before the black GSXR fender is going thru changes and I wanted to share them with you.
First the primer covered sides
GSXR fender in its prime?
Here it is painted red (that should be pretty obvious...) but the white stripes are not there yet. They are to be where the thin white stripes are, but approx 7mm wide. When the clearcoat is applied the black stripe will be glossy too.
GSXR fender getting there
It seems like the pointers I got from a pro painter has payed off. Let's hope the rest of the bike will be able to shine as much.
If you're this slow, you get to post a lot!
The finished fender:
finished
I first did it with white lines half the width of these, but those lines looked "scared" almost like they were trying to hide. This is better I think.
Clearcoating was a bitch...
This post has been edited by HispanicSlammer: 02 June 2009 - 08:45 AM

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